PASSAT B5 SERVICE MANUAL PDF DOWNLOAD

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Before inserting new brake pads, press piston back into servicce cylinder with resetting tool. Ib New belts, 7 Nm 62 in. Observe how tie rods are threaded into power steering gear: Page Wheel bearings, servicing Page 5 of 18 Fig.

Page Rear 5b, servicing four wheel drive vehicles Page 9 of 13 Fig. Steering Page 38 of 99 Inner sealing ring for toothed rod, pulling out – Install puller for sealing ring serivce enough so that the marking on the tool arrow matches the housing passat b5 service manual pdf download only then will the claws engage behind passat b5 service manual pdf download support ring – Spread downlooad of the tool by turning the spindle forcefully Audi B3 kruiiza apmaaciiba.

Steering Page 39 of 99 – Install tool VW in the puller – Pull out sealing ring Parts, cleaning and checking – Before assembly, the paseat must be checked for contamination paint residue, chips, dirt and thoroughly cleaned with compressed air and alcohol – Clean adhesive surface for adhesive tape in area of the slot with solvent e.

Rear axle, servicing four wheel drive vehicles Page 5 of 13 Fig. To grease the rack only use steering gear grease, Part No. Girling front brake caliper, servicing Page 3 of 5 Front brake caliper pistons, removing and installing Removing – Force piston out of brake caliper housing using compressed air. When installing new circlip ensure opening is uppermost – installation position arrow.

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Page Front brakes, servicing Girling caliper Page 6 of 7 Brake pads, removing and installing Removing – Remove lower brake caliper housing securing bolt. Page Steering Msnual 67 of 99 For easier installation of the puller, it is recommended that a rubber band be placed around the jaws.

Page Rear wheel brakes, servicing Page 5 of 8 Brake shoes, removing and installing Removing – Remove brake drum. Page 84 Front Wheel Suspension, Shafts and Axle Page 70 of 82 Drive axle with triple-rotor joint, removing and installing Removing right-side drive axle The right drive axle removal instructions remain unchanged passat b5 service manual pdf download the current repair manual procedure.

Page Steering Page 76 of 99 – Carefully slide bushing with roller bearing onto the valve body. Page Parking brake lever assembly overview Page 2 of 9 4 – Lock nut 5 – Compensator 6 – Parking brake lever trim First pull off parking brake hand grip then pull trim forward Fig. Rear drive shafts, servicing Page 5 of 7 11 – Circlip Always replace Insert in shaft groove 12 – Outer constant velocity joint: Rear brake caliper, servicing Page 6 of 8 Installing – Place protective seal with the outer sealing lip on the piston.

Front Wheel Suspension, Shafts and Axle Page 67 of 82 9 – Inner splined dowmload, 45 Nm 33 ft lb 10 – Drive shaft, right, passat b5 service manual pdf download inner tripod joint Repair of inner joint and replacement of boot not possible at this time Replace if damaged http: Front Wheel Suspension, Shafts and Axle Page 33 of 82 Ball joint, removing and installing Plus rownload gear Removing – Loosen point nut with vehicle standing on its wheels.

Steering Page 88 of 99 Manuwl overview: Page 64 Front Wheel Suspension, Shafts and Axle Page 50 of 82 10 – Dished washer Outer diameter concave side contacts thrust washer 11 – Thrust washer 12 – Circlip Always replace Insert in shaft groove 13 – Outer constant velocity joint, 90 mm diameter Only replace complete Removing Page Rear axle, servicing four wheel drive vehicles Passat b5 service manual pdf download 11 of 13 Fig.

Page Rear axle, servicing four wheel drive vehicles Page 13 of 13 Fig. The Brake Pedal Position Sensor is only supplied as a repair kit.

Page 81 Front Wheel Suspension, Shafts and Axle Page 67 of 82 9 – Inner splined lassat, 45 Nm 33 ft lb 10 – Drive pasast, right, with inner tripod joint Repair of inner joint and replacement of boot not possible at this time Replace if damaged http: Rated 4 out of 0 to 5 based on 2 reviews. Page Steering Page 65 of 99 – First lift circlip with slotted screwdriver then pull out with pliers – Before removing toothed rod, clean housing opening with compressed air – Remove dirt and passat b5 service manual pdf download chips that may be present – Pull toothed rod out of the housing to the right with toothed rod guide A – Screwdriver B – Pliers standard commercial Page Steering Page 66 of 99 For easier installation of the puller, it is recommended that a rubber band be placed around the jaws.

Page Steering Page 45 of 99 Toothed rod, installing in housing – Grease teeth of toothed rod with AOF 04 grease – Slide protective tube on to toothed rod to stop – Wipe passat b5 service manual pdf download grease off completely No grease must get into the oil circulation system! Page Steering Page 8 of 99 Airbag steering wheel, removing and installing Removing – Remove airbag unit. Page Rear wheel brakes, servicing Page 4 of 8 Fig.

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Page Steering Page 64 of 99 – Remove circlip for valve body with needle nose pliers 1 – Drive valve body out from below with driver – Slide toothed rod all the way in the direction of the valve body – Turn circlip so that the pointed end passat b5 service manual pdf download the circlip is in the groove arrow of the housing http: Make sure that the blades of the pliers lie in the corners arrow -B- of the clamp.

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Page Rear wheel brakes, servicing Page 7 of 8 – Attach wedge spring. The sealing lip – arrow- points toward tool – Drive sealing ring into stop 1 – Sealing ring Vehicle alignment Servicw 5 of 7 Rear axle Semi-trailing arm axle Passat b5 service manual pdf download 85 kW, kW hp, hp -1 15′ Camber Maximum permissible difference between sides max.

The Brake Light Switch must be removed for adjusting. Audi V8 Volume 1 Repair Manual.

Rear wheel brakes, servicing drum brakes Page 3 of 4 10 – Hex socket head bolt, 10 Nm passat b5 service manual pdf download ft lb 11 – Wheel speed sensor Only on vehicles with Insert with lubricating paste, G 12 – Backing plate with brake shoes Release adjustment before removing brake Tradebit buyer protection fee included.

Page Steering Page 85 of 99 Assembly overview: Apart from the sender, this repair kit contains a sealing ring, circlip and four different spacer caps. Support control arm otherwise damage may occur to The rear axle and wheel bearings are identical on Base and Plus suspension versions.

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Audi A4 B5 Suspension strut, disassembling and assembling four wheel manuap vehicles Page 5 of 6 Fig. Tightening torques Ball joint to wheel bearing housing: Steering Page 80 of 99 Installing – Adjust new tie rod to length Page – Coat tapped hole thread with D6 locking fluid arrow.

Page Rear wheel brakes, servicing Page 2 of 8 4 – Upper return spring Unhook with pliers 5 – Lower return spring Lubricate passat b5 service manual pdf download points with G paste 6 – Wedge spring 7 – Brake shoe Removing and installing Page Minimum lining